Special Film Coated Wafers, Semiconductor Test Wafers, Standard Wafers
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Introduction/ Features
Technology
Sample Processes
Thickness and Tolerances
Optical Waveguide Layer on Silicon
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     Basic wafer process
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 High Grade Semiconductor Test Wafers Click here for availability list
 
 NEWS Flash! Product name: T-BOX SOI Wafer from KST
Description: An SOI (Silicon On Insulator) wafer that contains ultra thick buried oxide layer. T-BOX SOI Wafers, have up to 20um of BOX layer, which is more than 5 to 10 times thicker than conventional SOI wafer. Device layer can be controlled +-0.5um thickness tolerance. T-BOX SOI Wafer is developed for wave guide, optical MEMS, RF devices. Double T-BOX SOI wafer is also available. Wafer size is 100mm/125mm/150mm.
          
 Check to see which best fit your needs. If you have any questions, please call for assistance at 1-800-790-7837 or e-mail sales@netmotion.com
Flexibility: Completely flexible with customer design
Available for any quantity at any delivery schedule
Quality: Highly uniform wafer
Complete information in data sheet
Test and trial wafers available
Reliability: Stringent production control
Delivery: Guaranteed on-time delivery
Dopant: N Type - Phosphorus, Antimony, Arsenic
P Type - Boron
Other dopants available
Orientation: <100> , <111>, <110>, Others
Diameters: 24.5mm (1 inch)
50mm (2 inch)
76mm (3 inch)
100mm (4 inch)
125mm (5 inch)
150mm (6 inch)
200mm (8 inch)
300mm (12 inch)
 
NetMotion provides high quality test wafers to the semiconductor industry. We offer wafer size ranging from 1" ~ 12". Customized process readily available.
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Advanced Technology for Semiconductor Material Processing
Silicon Wafer
Back Side Polishing
Back side grinding, lapping and polishing of processed wafer with pattern
Back side polishing of extremely thin processed wafer with pattern
•DI wafer
•Arsenic dope wafer
•Other special processing
Monitor/Dummy Wafer Polishing
•Recycling of used silicon wafer
•Manufacturing of virgin  monitor/dummy wafer
Epitaxial Layer Growing
•4 inch and 5 inch wafer
•NBL defusion
 
Glass Plate
Photomask Substrate Glass Polishing
•Synthetic quartz glass
•Soda lime glass
•White crown glass
•Recycling of used synthetic
Special Purpose Glass Polishing
•Synthetic quartz wafer
•Soda lim glass for pellicle film making
•Synthetic quartz glass for pellicle film making
•Non alkali low expansion glass for LCD
 
New Material
Broad Band Related Material Polishing
•Back side polishing and dicing of film coated  glass for DWDM filter
•Recycling of DWDM filter glass
•Special oxide wafer polishing
Sapphire Wafer Polishing
•As sliced wafer
•Epitaxial wafer
 
Semiconductor Compounds Wafer
GaP Wafer Polishing
•As sliced wafer
•Epitaxial wafer
•Wafer processing(grooving, edge  grinding, etc.)
•Recycling of used wafer
GaAs Wafer Polishing
•As sliced wafer
•Epitaxial wafer
•Back side polishing of  processed wafer with pattern
•Recycling of used wafer
InP Wafer Polishing
•As sliced wafer
•Epitaxial wafer
•Recycling of used wafer
 
Technology Coordination
Film Coating on Si Wafer
•Heat oxidized film
•TEOS film
•Nitride film
•Metal film(Al, Au, Cu, Sn, etc.)
•Patterning and etching
•Dicing
Si Prime and Monitor/Dummy Wafer
•4 inch to 12 inch prime wafer
•4 inch to 12 inch monitor/dummy wafer
•Recycling of 4 inch to 12 inch used  monitor/dummy wafer
Epitaxial Layer Growing
•4 inch to 12 inch Si wafer
Procurement and Processing of Special Material
•Si plate
•Semiconductor compounds wafer
•Sapphire wafer
•Other special material
Optical Waveguide Layer on Silicon
 
Underclaldding Layer (Thermal Oxide)
Wafer Size 4/ 6/ 8 inch
Refractive Index 1.44580 ± 0.00005 @1550 nm
1.45835 ± 0.00005 @ 633nm
Measured by SCI Film TEK4000
(Resolution: 0.00002)
Refractive Index Uniformity (Sigma) 0.00003 (typical) Measured by SCI Film TEK4000
Layer Thickness Up to 20 µm
SiO2 Thickness Uniformity < 1%  
Wafer BOW < 50 µm Equivalent to bare Si wafer
 
Core Layer (Ge-doped Glass)
Wafer Size 4/ 6 inch
Refractive Index Difference (Delta) Up to 1.5% Measured by SCI Film TEK4000
Refractive Index Uniformity (Sigma) 0.00003 (typical) Edge exclusion: 15mm
Layer Thickness Up to 10 µm Measured by SCI Film TEK4000
Thickness Uniformity ± 2% (typical) Edge exclusion: 15mm
Wafer BOW < 60 µm  
 
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Single Layer, Multilayer, & Multiple Thin Layers
  Photo-circuit & Contact Hole
  Metal Mask
  Typical Thickness Tolerance
Examples of processed test wafers
 
Single Layer, Multilayer , & Multiple Thin Layers
Test wafer with photolithography is available in multifarious type. Wafers with a single layer and multilayers are usually applied for fabrication of photo- circuits. Selection of thin films and thickness applied is based on customer's specification.
 

Single layer examples are shown below

 
Single Layer Thickness
SiO2 5,000 - 10,000(1µm), 20,000A(2µm)
SiN 1,500A
P-TEOS 15,000A(1.5µm)
Al-Cu 5,000 -7,000A, 1,000A underlain with TiN:500A
W-CVD 5,000A underlain with TiN: 140A and 1,000A
Plasma W 1,000A
 
Multilayer examples are shown below
 
Silicon substrate/Si02:20A/poly:1000A
Silicon substrate/SiO2:40A/poly:1000A/TiN:140A/W:500A/P-SiN:1500A
Silicon substrate/SiO2:1000A/Ti:100A/TiN:500A/W-CVD:1000A/SiN:1500A
Silicon substrate/SiO2:100A/poly:1µm/P-TEOS:3000A
Silicon substrate/SiO2:20A/poly:1000A/ion implant(B,P)/P-TEOS:500A
Silicon substrate/SiO2:40A/poly:1000A/WSi:1200A/SiN:1500A
Silicon substrate/P-SiN:1500A/BPSG:15000A(1.5µm)
 
**Other multilayers can be fabricated based on customer's specification. Thermal oxide with thickness below 100A will be fabricated using rapid thermal processor. CMP process is also applicable as an intermediate process or as final process.
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Example of test wafer with multilayer thin films photo-etched
1. Apply thermal oxide
2. Apply photolithography
 
3. Apply CVD Tungsten
    CVD Tungsten : 7000A-8000A underlain with TiN: 140A
 
4. Apply CMP
 
5. Apply Aluminum - Copper Evaporation
 
6. Apply selective photolithography
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Multiple thin layer
Multiple thin layers of the above materials will be accepted for manufacturing with reasonable lead time and price. Test wafer with 2-10 layers can be fabricated.
 
Metal mask
Design & manufacturing of metal masks for test patterns will be accepted.
Lead time for Mask design & manufacturing will take 2-3 months.
 
300mm test wafer
300mm test wafer should be available from time frame of 2002(Q3)-2003.
 
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Photolithography & Contact-hole
Manufacturing capability for photolithography(Lines & Space) and contact hole is restricted by mfg line, equipment and also wafer with thin films on. General information regarding manufacturing capability is as shown below.
 
X-sectional view of photolithography sample is shown below
 
Min Tolerance, %
Line width 0.25µm 10
Line spacing 0.25µm 10
Contact hole diameter 0.25µm 10
 
Photoresist thickness(*) 800A
* I-line and KrF photoresists with a various thickness are available.
 
Metal mask

NetMotion can accept metal mask design & fabrication (for test patterns) based on customer's specification.

Metal mask fabrication lead time is 2-3 months including design/review. Please call 1-800-790-7837 for more info.

 
Substrate Material
For telecommunication and wireless communications fields, NetMotion provides III-V (GaP, GASb, InAs, InP, and InSb) and II-VI (CdTe, ZnTe, ZnSe) compound semiconductor materials.
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Typical thickness tolerance are shown as reference
Process Menu
  Typical Thickness Tolerance
A or µm %
Low Pressure Chemical Vapor Deposition(LPCVD) SiN 300 A 3.2
2500 A 2.7
Plasma SiN 500 A 1.9
1000 A 2.2
5000 A 4.2
1 µm 3.0
TiN 1000 A 3.9
Thermal SiO2 1000 A 1.1
3000 A 0.7
5000 A 0.6
High Density Plasma(HDP) SiO 7000 A 7.1
Titanium 500 A 3.5
Al/Cu 3300 A 2.4
5000 A 2.8
Boron Phosphate Silicade Glass(BPSG) 2 µm 5.2
BPSG with Anneal 5000 A 5.2
BPSG without Anneal 1 µm 5.2
Non-Doped Poly 650 A 1.6
4000 A 1.2
 
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For further information, please contact NetMotion, Inc. at 1.800.790.7837 or 510.578.2814 or e-mail sales@netmotion.com
Copyright © 2003 NetMotion, Inc.